PCD Diamond Inserts

PCD Diamond Stock Inserts for Abrasive Nonmetallic and nonferrous metals applications.

Non-standard grades, PCD edge lengths, insert styles and sizes will be quoted on request.

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Description

Style

Grade PCD13

Grade PCD15

CCMW 21.51 60000 60004
CCMW 21.52 60050 60054
CCMW 32.51 60100 60104
CCMW 32.52 60150 60154

CDCD

Style

Grade PCD13

Grade PCD15

CDCD 51 60254
* .060″ PCD edge

 

CNHGA

Style

Grade PCD13

Grade PCD15

CNGA 431 60300 60304
CNGA 432 60450 60454

 

CPMW

Style

Grade PCD13

Grade PCD15

CPMW 21.51 61200 61204
CPMW 21.52 61250 61254
CPMW 32.51 61300 61304
CPMW 32.52 61350 61354

 

DCMW

Style

Grade PCD13

Grade PCD15

DCMW 21.51 61400 61404
DCMW 32.52 61450 61454

 

DNGA

Style

Grade PCD13

Grade PCD15

DNGA 431 61500 61504
DNGA 431 61650 61654

 

DCMW

Style

Grade PCD13

Grade PCD15

DPMW 21.51 61950 61954
DPMW 32.52 62150 62154

 

SPG

Style

Grade PCD13

Grade PCD15

SPG 321 63404
SPG 322 63454
SPG 421 63604
SPG 422 63654

 

TCMW

Style

Grade PCD13

Grade PCD15

TCMW 21.51 64000 64004

 

 

 

TNG

Style

Grade PCD13

Grade PCD15

TNG 321 64504
TNG 322 64554

 

 

TPG

Style

Grade PCD13

Grade PCD15

TPG 221 65154
TPG 222 65204
TPG 321 65250 65254
TPG 322 65300 65304
TPG 431 65604
TPG 432 65654

 

TPMW

Style

Grade PCD13

Grade PCD15

TPMW 21.51 66054

 

 

 

VNGA

Style

Grade PCD13

Grade PCD15

VNGA 331 66754
BNGA 332 66900 66904

 

PCD Application Guidelines

PCD 13

PCD 15/PCD 18

General purpose applications Aluminums <12% Silicon Copper Alloys Interrupted Cuts Aluminums >12% Silicon Composite Graphite Epoxy Metal Matrix Composites

 

Material

Operation

Grade

Surface Speed (ft./min)

Feed Rate (in./rev.)

Aluminum/Aluminum Alloys ,12% Silicon Rough Turning 13 2000-6000 .005-.020
Aluminum/Aluminum Alloys ,12% Silicon Finish Turning 15/18 2000-6000 .003-.008
Aluminum/Aluminum Alloys >12% Silicon Rough Turning 15/18 1000-2000 .005-.015
Aluminum/Aluminum Alloys >12% Silicon Finish Turning 15/18 1000-3000 .003-.008
Copper/Copper Alloys/Zinc Rough Turning 13 800-1200 .005.010
Copper/Copper Alloys/Zinc Finish Turning 13 1000-2000 .004-.010
Plastics/Composites Rough Turning 13/15 650-2600 .004-.016
Plastics/Composites Finish Turning 13 1000-5000 .004-.016
Sintered Tungsten Carbide <16 Cobalt Finish Turning 15 50-100 .004-.010

Additional information

Max D.O.C.

.075

Edge

Standard PCD edge for all stock inserts is .125" unless otherwise indicated.

Note: Minimum PCD edge for all stock inserts is .12" (except for PTG-221 and TPG-222, which have minimum PCD edges of .095" and .085" respectively.

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